Process control

Best practices

Clean production for energy savings and reduced waste-management costs

Strong results start with a firm commitment A raft of energy savings and efficiency gains thanks to clean production methods employed under enhanced EMS Reduced waste and boosted energy performance saves € 69 463 a year Kide S. Coop, which is part of the commercial equipment section of the larger...
Best practices

Fine-tuned energy management in French cannery

Better data... in the can Carbon Footprint analysis points to the need for better, comparable data feeding optimised metering and operations Measures lead to 36 % savings on steam production and reduced water consumption by 5.3 litres for each tonne of production The Russy Bémont plant processes 30...
Best practices

Optimising applied process control systems

Automation technology is driving energy efficiency trends in the process industry. A feature of this is continuous process control, which holds the operating points as close to the optimum as possible. Thereby, processes can be kept at their individual limit. An increase in energy efficiency due to...
Best practices

Cascade system for powder coating pretreatment

Getting the full (pre)treatment Material efficiency report reveals where water and chemical savings can be made Measures introduced lead to a 90 % reduction in annual water use and 72 % chemical savings In the German company Farbe + Design GmbH, individual metal pieces are chemically pretreated for...
Best practices

Upgraded dust controller system saves energy

Ecogate ... taking full control Expert advice and dedicated environmental funding scheme pave the way for costly energy-saving upgrade Investment in controller system and W.J. White Ltd. produces wooden furniture using dust-control machines that ran at full speed regardless of the working conditions...
Best practices

Making a waste prevention plan

Cutting waste in a systematic way will help SMEs to reduce cost and save material. A special waste-prevention plan will be very helpful in introducing such a systematic approach. It helps to understand where resources are used, where waste is generated, and to find and prioritise waste-reducing and...
Best practices

UK meat producer's waste-prevention campaign

Tackling mounting energy and waste bills as business grows Experts helped SME address energy and waste issues as business grew 54 tonnes of waste and 174 tonnes of CO2 equivalent avoided annually Led to yearly savings of € 51 000 Malcolm Allan Ltd is a family business, established in 1954, producing...
Best practices

Top 20 analysis saves energy and materials at Austrian cable company

The right balance makes a difference Top 20 analysis highlights where immediate energy and materials savings can be made Optimising the software on a heat pump saves about 20 000 kWh of electricity per year HAASE Gesellschaft m.b.H. is a producer of high-temperature, low-sag energy cables and rope...
Best practices

German firm's 'NoWaste' strategy

Full-scale waste scheme German company reuses steel by-products to reduce waste 100 % of steel scrap is reused Waste that cannot be reused in the factory is sold to other businesses The German company Georgsmarienhütte GmbH operates in the automotive industry. It produces crankshafts, piston rods...