Material efficiency

Best practices

Digitalised one-piece-flow manufacturing

The wonders of digital production Digitalisation and product key saves material and energy costs Good example of 'just-in-time' manufacturing and customised production using digital solutions Schmalz, a mid-sized mechanical engineering company in southern Germany, has a simple ethos: only use and...
Best practices

Making small-sized custom-packaging viable

Small package, big opportunity... Optimisation of space on foam blocks Accelerated development process and wider customer base Less waste on the client-side Custom-packaging enterprises traditionally prefer industrial clients that order in bulk. This often meant one-size-fits-all solutions that used...
Best practices

Digitalising foundry production processes

Century-old system gets a digital makeover Easily integrated smartphone app optimises manual labour processes Identical output achieved while savings 400 tonnes on input € 45 000 saving on energy costs Kemptener Eisengiesserei Adam Hönig AG is an iron foundry located in Bavaria. The integration of a...
Best practices

Material choices in eco-design

A better 'grada' of plywood for eco-design An ecological thermos-formable plywood material is made for ecological designs Benefits of the material include a faster manufacturing process and opportunities for new kinds of designs UPM Plywood is the leading plywood supplier in Europe, with production...
Best practices

Engine manufacturer combines modular product design and remanufacturing

As good as new... or better A Finnish engine manufacturer has maximised material efficiency by combining modular product design to remanufacturing Remanufactured engines can be better than the originals AGCO Power makes diesel engines for many of the world’s leading manufacturers of tractors, other...
Best practices

Remanufacturing is a growing line of business for Valtra

Guaranteed gearbox returns... Finnish tractor manufacturer has built a profitable and growing new line of business from remanufacturing tractor gearboxes A deposit at point of sale guarantees resellers bring the gearbox back to the manufacturer Valtra develops, manufactures and services agricultural...
Best practices

Sustainable procurement to deliver sustainable housing

The right stuff ... partners in affordable housing Cardiff Council sought the right partners to build affordable and sustainable housing that delivers benefits to the economy and community Expert recommendations by WRAP helped the Council adapt its bidding process to secure partners who shared their...
Best practices

Clean production for energy savings and reduced waste-management costs

Strong results start with a firm commitment A raft of energy savings and efficiency gains thanks to clean production methods employed under enhanced EMS Reduced waste and boosted energy performance saves € 69 463 a year Kide S. Coop, which is part of the commercial equipment section of the larger...
Best practices

Efficient environmental management system cuts water use and waste

Big effort leads to bigger results ... and awards Engineering company puts its new EMS to the test and delivers big water and waste reductions Annual water savings of 12 000 m3 and reduced material consumption by 30.35 tonnes achieved IkanKronitek is one of five business units in the TTT Group and...
Best practices

Ecodesigned fume cupboards save materials and costs

Safer labs, better environment! Lab specialist uses LCA and ecodesign principles to improve its production efficiency Analysis showed where material savings could be made and parts removed to cut costs € 54 040 in aluminium and steel materials saved annually in its EPD-certified fume cupboard...
Best practices

Capping materials and emissions at cap manufacturer

Putting a lid on energy losses Spanish firm discovers a whole world of ways to save energy, materials and costs Its resulting measures earn it a prize at the European Business Award for the Environment Ramondín Cápsulas produces several types of lids and caps for a range of products including tin...
Best practices

Pioneering French company invests in new green energy

The fruity aroma of success French fruit wholesaler and marketer turns its 1 800 tonne-a-year headache into an efficient biogas energy and heat plant Energy independence, co-generation potential, fertiliser for farms, partnerships with neighbouring companies, and more Boyer SAS is fresh fruit giant...