Upgrade boilers to use self-produced energy

©Massimo Cavallo, image #107625377, 2017, source: Fotolia.com

Information

Impacts:
Energy
Sector:
Cross-cutting
Investment cost:
High cost
Cost savings:
Typical savings of energy after implementation of the measure are 25 %. Regarding initial investment, capital cost varies with the many factors (type of boilers, size, environmental issues, etc.). Typical investment costs on energy saving is 120 € / GJ.
Cost:
High cost
Associated cost savings: Energy
20-30%
Co2 emission reduction:
Depends on type of energy resource which is saved, can be as as high as 1300 t/CO2 per one cogeneration unit.
Size of company:
Micro (less than 10)

Companies can generate energy for their own use and improve their overall energy efficiency by modernising existing equipment.

Simple measures like replacing old boilers with new ones can increase their efficiency by up to 15 %. The highest energy savings can be achieved in cases when companies retrofit old boilers (e.g. coal or oil-fired units) to run on more efficient natural gas or other alternative fuels.

Examples here include high-performance hybrid boilers burning a liquid coal and biomass combination, or fully replacing gas-fired boilers with biomass boilers. There is scope, especially in industrial and chemical plants, to tweak or upgrade equipment generating waste gases to produce heat.

Gas co-generation units which combine heat and electricity generation (CHP – combined heat and power) is a good alternative, too. CHP installations are mostly used to preheat the auxiliary feed-water for steam boilers, or closed hot-water systems for industrial or social purposes. To minimise energy waste, it is important to match the CHP’s capacity to the heat produced and downstream needs.

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