Condensate return

© nikkytok, image #144782588, 2017, source: Fotolia.com

Information

Impacts:
Energy Water
Sector:
Cross-cutting
Investment cost:
High cost
Cost savings:
Annual: £42,250 (€ 46,052.5)
Investment cost:
£350,000 (€ 381,500) for project. The scale of the project is based on site heat demand. Risks are minimal if correctly installed. Maintenance is minimal but regular upon installation
Cost:
High cost
Resource savings: Energy:
Annual: Reduced heat loss and gas consumption. 1408333 kWh. 259767 kg CO2e.

The return of the condensate

Steam condensate is a well-known by-product of many industries. What is less well known is that it can be a powerful source of heat that can be reused.

Using this end-of-pipe steam to improve efficiency makes economic and environmental sense. A plant’s energy load and water consumption can also be cut by insulating pipework and preventing steam and condensate losses.

There are two main types of condensate recovery systems:

  • Vented-to-atmosphere: Condensate is recovered in an open tank
  • Pressurised: Condensate is sent to a pressurised vessel/directly to the boiler

These two systems have different advantages and disadvantages. Specialist literature and professionals can help you identify which system is best suited to your needs.

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