Compressed air

Best practices

Oil-less compressors and compressed air as a service

Compressed air plays a major part in many industries and almost 13 % of all the industry-related electricity consumption goes towards generating compressed air. Traditional compressors use oil and even the standard 'oil-free-dry-screw' compressor technology needs some oil for lubrication. Finnish...
Best practices

Precise adjustment of compressed air saves money

Step-by-step optimisation delivers immediate results Experts advised the company to gradually scale back air pressure The new optimised pressure saves € 2 700 per year The German company Fischer Surface Technologies GmbH is specialised in electroplating plastic components with, for example, layers...
Best practices

Optimising compressed air system

Smart tools solve two problems, save energy Installing sensors and smart valves in the compressed air system saves power and money The combined solutions save € 15 300 per year in energy costs The German company Edison Fatehpour Stanzerei develops solutions in the areas of stamping techniques, tool...
Best practices

Reusing heat from compressors in Germany

Don't waste that heat! Installing a heat-recovery system helps the company save on power and gas 66 000 kWh of energy and 57 tonnes of CO2 emissions savings per year The German company Wayand AG produces plastic components for the automotive, commercial vehicle, agricultural and construction...
Best practices

Fixing leaks in the compressed air system cuts costs

Air of confidence in efficiency monitoring Company decides to implement routine checks of compressed air system Savings in both energy and emissions prove the value of energy performance monitoring The German company AKRO-PLASTIC GmbH produces plastic compounds, which are processed into technical...
Best practices

Compressed air leak detection and repair

Listen carefully! Innovative tool detects compressed air leakage while maintaining production The investment reduces CO2 emissions by 1.6 tonnes and saves € 2 400 annually Merck is a French chemical and pharmaceuticals manufacturer. As part of its CO2 emissions-reduction programme (Edison Programme)...
Best practices

Optimisation was the key to saving energy at Manuplast

Timing is everything! Optimising heating process, repaired leaks and energy-efficient motors cut 41 tonnes of CO2 annually Annual saving of € 5 000 In 2007, Manuplast carried out a complete energy audit, including production facilities, air compressors and the water-cooling system, which highlighted...
Best practices

Heat recovery

Heat recovery can help to reduce overall energy consumption on-site while reducing total running costs in the bargain. Recovered heat can help you reduce energy consumption or provide useful heat for other purposes. In the food and beverage industry, for example, it is possible to recover heat from...
Best practices

Swedish manufacturer discovers quick energy-saving wins

Energy savings, no extra cost! Energy audit revealed simple, effective measures 10-12 % energy savings Plast Petter AB is a small Swedish manufacturer of plastic products mainly for use in offices. The products are cut, welded and glued together. The company uses energy from oil and electricity...
Best practices

Compressed-air system saves electricity in a German brewery

Very refreshing results! Compressed-air system cuts compressed air consumption by 16 % in three years 300 tonnes less CO2 emissions annually Net annual savings of 775 000 kWh electricity Brauerei Paderborner, a traditional Westphalian brewery in Paderborn, Germany investigated options to cut its...
Best practices

Energy efficiency of compressed-air equipment

Generating and supplying compressed air is a very energy-intensive activity. Improving the energy efficiency of compressed-air equipment by implementing concrete measures can save more than 30 % of the total energy used. The efficiency of such compressed air systems can be improved through simple...
Best practices

Better-performing refrigeration plant for German pharma

Make the most of what you have Better data can be used to boost system performance of current equipment The resulting optimisation can cut energy consumption by around 25 % Refrigeration and air-conditioning systems are a major energy cost for many companies, and significant contributor to carbon...