Checking and maintenance

Best practices

Efficient environmental management system cuts water use and waste

Big effort leads to bigger results ... and awards Engineering company puts its new EMS to the test and delivers big water and waste reductions Annual water savings of 12 000 m3 and reduced material consumption by 30.35 tonnes achieved IkanKronitek is one of five business units in the TTT Group and...
Best practices

Low-cost energy saving measures for efficient refrigeration

Energy saving does not need to be expensive. Up to 20 % can be cut in many refrigeration plants through actions that require little or no investment. The actions should be focused on good housekeeping, maintenance, and control. Housekeeping rules Set the optimal temperature to achieve the standard...
Best practices

Insulating steam network cuts fuel consumption

Just like that... 10% oil savings! Energy audit shows soft drinks-maker where gains can be made Even things like insulating steam networks can make a big difference SNEMBG manufactures and bottles soft drinks and distributes them in the French Antilles and continental France. The company is...
Best practices

Jam manufacturer saves 100 tonnes of fuel oil per year

When letting off steam is a problem Jam factory discovers how to fix its steam production, save fuel and boost its performance Actions taken to optimise and upgrade its steam system save around € 35 000 per year Favols is a jam manufacturer in southwest France which is keen to improve its energy...
Best practices

Maintenance of pumps

Maintaining your pumps is not just important for increasing their lifetime and effectiveness, which reduces costs, but also to avoid unexpected breakdowns that can slow or stop production. In most cases, pumps are designed for specific applications, so manufacturer or supplier maintenance and repair...
Best practices

Optimising steam-generation systems

Steam is in heavy demand in industries requiring heating processes, and it is typically an energy-intensive process to generate it. The ratio of steam energy costs to total energy costs ranges between 20 and 60 %. Optimising the steam-generation system and rationalising demand for steam can...
Best practices

Metal specialist optimises pre-treatment to cut costs and waste

Turning a need into a genuine opportunity Metal specialist rethinks its whole paint pre-treatment line Massive time and cost savings, cleaner processes and a more streamlined process are the results TECNICHAPA develops and manufactures metallic components and cubicles for distribution network for...
Best practices

Aeronautics firm radically cuts waste and saves resources

Well-grounded waste reduction Company cuts material consumption and waste by installing an evaporator Adjusting its purchasing policies and procedures and other good practices also saves resources AERNNOVA is a leading aerostructures company specialising in the design and manufacturing of...
Best practices

Resource-saving cleaning technology for heat exchangers

Quiet muscle for toughest tube-cleaning jobs Blocked or obstructed tube bundles need to be cleaned to run efficiently Using a dedicated tube cleaning technology saves on water, chemicals and even replacement costs AC-Rädler, Austria develops machines and processes for energy and resource-saving in...
Best practices

Precise adjustment of compressed air saves money

Step-by-step optimisation delivers immediate results Experts advised the company to gradually scale back air pressure The new optimised pressure saves € 2 700 per year The German company Fischer Surface Technologies GmbH is specialised in electroplating plastic components with, for example, layers...
Best practices

Combined heat and power plant (CHP) in plastic production

A dynamic duo Installing a CHP unit offers a multipurpose, efficient energy solution € 19 100 savings on energy costs and 79 tonnes of CO2 emissions are anticipated The German company AKRO-PLASTIC GmbH produces plastic compounds, which are processed into technical components for the automotive...
Best practices

Compressed air leak detection and repair

Listen carefully! Innovative tool detects compressed air leakage while maintaining production The investment reduces CO2 emissions by 1.6 tonnes and saves € 2 400 annually Merck is a French chemical and pharmaceuticals manufacturer. As part of its CO2 emissions-reduction programme (Edison Programme)...