Casting

Support programme

The Centre for Resource Efficiency in Sweden (CERISE)

The Centre for Resource Efficiency in Sweden (CERISE) involves companies, authorities and research institutes. The Centre’s objective is to contribute to industries’ efforts to increase resource efficiency (reduction in the use of resources and increased material efficiency); improved energy...
Best practices

Digitalising foundry production processes

Century-old system gets a digital makeover Easily integrated smartphone app optimises manual labour processes Identical output achieved while savings 400 tonnes on input € 45 000 saving on energy costs Kemptener Eisengiesserei Adam Hönig AG is an iron foundry located in Bavaria. The integration of a...
Best practices

Preheating furnace for continues casting

The German casting company ACO Guss GmbH with about 300 employees produces casting parts for railway technology, mechanical engineering, and utility vehicles. Besides continuous casting processes, the company manufactures components of grey cast and spheroidal graphite iron. The highest amount of...
Best practices

Preheating transport ladles

Cast-iron measures Company instals a more efficient burner system for preheating casting ladles Energy savings come to around € 29 000 a year The German casting company ACO Guss GmbH, with about 300 employees, produces parts for railway technology, mechanical engineering, and utility vehicles...
Best practices

Industrial symbiosis for exchanging heat

A win-win arrangement for neighbouring factories Industrial symbiosis between neighbouring businesses saves on energy and cuts emissions Waste heat from a metal plant is piped into a nearby malt factory, a win-win Aleris Rolled Products Germany GmbH produces semi-finished aluminium products, like...
Best practices

Casting titanium components instead of milling

Titans of metal casting Technical advances in metal casting presented an opportunity to save resources Titanium casting and precision-milling technique led to large savings: 80 % energy and 75 % materials TITAL GmbH is a German metal components producer which is part of the larger Arconic group...